Connect machines, capture meaningful production data, and make operational information easier to use. MayilVeera develops IIoT systems that link factory equipment with monitoring, reporting, and business applications.
Our approach is controller-neutral: the connection method is selected around your machine, permissions, and operating constraints rather than a fixed requirement to replace existing controls.
MayilVeera starts with the actual equipment and the information you need. We assess the available interfaces, identify accessible parameters, and design a suitable acquisition and integration path. Our approach is controller-neutral: the connection method is selected around your machine, permissions, and operating constraints rather than a fixed requirement to replace existing controls.
Identify controllers, communication ports, accessible parameters, signal definitions, and installation requirements.
Integrate supported equipment using interfaces such as OPC UA, Modbus, serial communication, and application-specific connections.
Develop acquisition, local processing, data validation, event handling, and communication services near the machine.
Present selected machine states, counts, cycle information, process values, and equipment-health indicators.
Build views for production, maintenance, quality, and management teams with agreed metric definitions.
Share approved information with local servers, cloud applications, historians, or other business systems.
A connected machine is only useful when its data can be interpreted correctly. We define parameter names, units, timestamps, collection intervals, and quality indicators so downstream applications understand what each value represents.
Where required, the design includes local buffering and replay after outages. Dashboards should distinguish live information from last-known or recovered records. Monitoring can be implemented as read-only. Any requirement to write parameters or control equipment is assessed and authorised separately.
Begin with a selected machine or process, validate the acquired data against the equipment, and confirm that the dashboard answers a real operational question. Expand after the initial connection and calculations have been verified.
Often, yes. Feasibility depends on the available interfaces, signals, documentation, and permission to access them.
OEE can be implemented when the necessary production, downtime, speed, and quality inputs are available and their definitions are agreed.
The behaviour is designed for the deployment. Where storage and architecture permit, data can be buffered locally and forwarded after reconnection.
Share the machine make, model, controller, available ports, and parameters you want to monitor.
Request an IIoT AssessmentVisit or contact our Chennai team for industrial automation, embedded systems, product engineering, IIoT, and connected-device discussions.
